Been no tinkering with the van for a while so thought I'd better pull my finger out with cup day just around the corner. I have had a replacement hatch sitting in plain view for a coupla months . Jayco placed two in the wrong locations when manufacturing so nicely supplied me with a 300mm longer one, not a perfect solution but the most realistic option for one , the other nothing can change. At the moment this hatch houses bike bags/helmets , tennis racquets , inflatables, other kids toys and I relocated the jack to here from the tunnel boot. So worked out ok.
The original hatch was well stuck in and took a lot of cutting , gentle prying to extract it from the hole. A bit of patience and eventually it was freed with not a mark on either.
All marked up and ready to go,
I was assured by Jayco there was nothing in the wall where I wanted to cut and was able to view the wall plan of our van. But just to be safe pushed a thin rod into the wall to check before breaking out the jigsaw.
Cut out and test fitted , pumped a liberal amount of sealant on and screwed it in.
Finally run a bead around the outside edge and ticked that job off the list.
Whilst at it I bought some pvc pipe to house the sullage tube in the rear bar and in a front cross member, the pvc pipes make them easy to slide in and out individually . The sullage tube is now in 4 (approx 2.3m) sections with three rubber joiners .
I had done the same sort of thing on our last van but was able to have two 5m lengths straight up the chassis, couldn't do the same on this one .
I drilled three large holes in the end caps ( to allow a bit of ventilation / drainage) of the rear bar and used a pin from a pintle hook to secure the cap that gets removed when accessing them.
I find it's much easier using sullage hose that are straight and just pull out the desired lengths.
Also mounted two Gerry holders to the rear bar which gave me the perfect location for a couple of mounting points to transport our Bimini .
These will seldomly be used to carry water but will always house the empty gerrys.
Not the maxtrax just put them in and scratched my head for a bit.....
Thought we'd try out a new shower head that spreads the flow a bit more. Uses a whisker less water but has a much broader spray. Am yet to use it in anger so will hold off on passing judgement for now but looks promising! I will keep the original in the cupboard till I'm sure it's right. Pics don't really do it justice but gives an idea...
Original
New one