My BaseStation

Base23

Well-Known Member
Jan 17, 2016
467
1,088
93
52
Adelaide
Fitted 2 shocks tonight. I had to drill out the top shock mount holes as the new shocks use bigger diameter bolts. I also ended up painting the shocks red as black just looked to black.
20180822_194059.jpg
 

achjimmy

Well-Known Member
Jan 24, 2011
3,031
3,401
113
Fitted 2 shocks tonight. I had to drill out the top shock mount holes as the new shocks use bigger diameter bolts. I also ended up painting the shocks red as black just looked to black.
View attachment 61520


:D:D:D Tragic I’d do the same ;)

Hey so the old shocks had the Limiters to stop the springs falling out. Guess you don’t need that with airbags as fastened both ends? But I would of thought limiting your suspension travel with the bags wouldn’t have been good for em.
 

Base23

Well-Known Member
Jan 17, 2016
467
1,088
93
52
Adelaide
:D:D:D Tragic I’d do the same ;)

Hey so the old shocks had the Limiters to stop the springs falling out. Guess you don’t need that with airbags as fastened both ends? But I would of thought limiting your suspension travel with the bags wouldn’t have been good for em.
Yes I was thinking the same thing about no suspension travel limiting device, Must be all good as that's how the factory Jayco air is and Airbag man have not said its needed. I may look in to it a bit more.
 

Base23

Well-Known Member
Jan 17, 2016
467
1,088
93
52
Adelaide
Tyre inflator connected and works well, Just a added bonus of having on board air to control suspension
2018-08-28 18.13.00.jpg2018-08-28 18.13.32.jpg

Thinking about adding another air outlet connection at the front of the van so the tyre inflator can reach the car.
 
  • Like
Reactions: achjimmy and Drover

Base23

Well-Known Member
Jan 17, 2016
467
1,088
93
52
Adelaide
Finally got the 2 shock absorbers I have been waiting on.
Painted them red today and fitted them tonight, I now have all 4 shocks fitted.
The air suspension conversion is now complete.
Here are some pics.

low
20180829_174751.jpg20180829_174931.jpg

ride height (60 to 65 psi)
20180829_175158.jpg20180829_175223.jpg

full (100psi) height
20180829_175403.jpg20180829_175432.jpg
 
  • Like
Reactions: Neil

achjimmy

Well-Known Member
Jan 24, 2011
3,031
3,401
113
Superb Brad, well down .

Is 60-65 the normal ride hide ?

So did you measure from original , how much lower it goes when completely deflated ?
 

Base23

Well-Known Member
Jan 17, 2016
467
1,088
93
52
Adelaide
Superb Brad, well down .

Is 60-65 the normal ride hide ?

So did you measure from original , how much lower it goes when completely deflated ?
On my van as its sits loaded now 60-65psi = 6.5" bag height, That is recommended minimum for ride height by air bag man.
This psi would change with the amount of load placed in the van.

Yes I did measure, With my van I got 80mm lower with full deflation from the factory coil spring height.
 
Last edited:
  • Like
Reactions: achjimmy

achjimmy

Well-Known Member
Jan 24, 2011
3,031
3,401
113
On my van as its sits loaded now 60-65psi = 6.5" bag height, That is recommended minimum for ride height by air bag man.
This psi would change with the amount of load placed in the van.

Yes I did measure, With my van I got 80mm lower with full deflation from the factory coil spring height.


Thanks again mate so there 90mm from New would probably be right given your van would have settled over time ?
 

Base23

Well-Known Member
Jan 17, 2016
467
1,088
93
52
Adelaide
Thanks again mate so there 90mm from New would probably be right given your van would have settled over time ?
Yes Airbag man told me 90-100mm and I would say that would be on a new van with nothing in it.
My van is almost fully loaded (generator, 3 x full water tanks and every thing else we need for a trip and like you said sag from being 3 years old.
 
  • Like
Reactions: achjimmy

achjimmy

Well-Known Member
Jan 24, 2011
3,031
3,401
113
So,would be the side to difference you can get know for an uneven site ? Will you still carry ramps?
 

Base23

Well-Known Member
Jan 17, 2016
467
1,088
93
52
Adelaide
From 0psi to 100psi there is just over105mm travel so if i go all up on one side and all down on the other I would think I should be able to get around 105mm differance.
I will still carry ramps the first couple of time but after that I dont think I will.
 

Base23

Well-Known Member
Jan 17, 2016
467
1,088
93
52
Adelaide
just checked with a tape measure and I get 115mm differance side to side.
My leveling ramps would only ever give me 95mm max so i have more leveling ability with the air suspension.

15357621677681812978076.jpg
Its hard to see the lean in photos but it is leaning quite a bit
1535762101664185954543.jpg
15357620703371711723192.jpg
 
Last edited:

Base23

Well-Known Member
Jan 17, 2016
467
1,088
93
52
Adelaide
Took the Basestation out the shed and for a drive to see if all was good,
Towed perfect and all worked as it should.
Took a few photos of the van levelled out with the camber of the road and its pretty cool.

2018-09-01 11.01.58.jpg
2018-09-01 11.02.09.jpg
2018-09-01 11.02.22.jpg
 
  • Like
Reactions: Drover and achjimmy