On another note of interest, I read 14V at the 12 pin plug on the car side (unplugged), but at the fridge itself I only read 10.8V max. .....This seems like a significant voltage drop...
Hi relgate - given the number of different battery arrangements that may be present in our rig combinations there is a need to establish just where the voltage loss is occuring.
1. Is your tow vehicle fitted with an AUX battery?
2. If so - what type of isolation is used between the main (cranker) and the AUX battery?
The process of ilimination is easy if you have a digital multimeter. You need to establish if there is a voltage loss between the Main and aux OR is the loss between the tug supply battery and the 12 Pin or Anderson plug. Or is the loss happening within the 12 Pin (poor contacts) OR is it happening between the 12 Pin and the fridge.
I note that you have already measured 14V at the 12 pin and i assume that this measurement is taken with the engine running - but as you say, unplugged. With no load 14V would be typical. You need to open the van 12 pin and get access so you can take any measurements with the full fridge load. ie - the plug needs to be connected and the fridge running, then take measurements at the 12 pin plug/socket and also at the fridge.
From these measurements you should be able to establish exactly where the loss is occuring.
Good heavy wiring, good extra earth. and good wiring within the van should give you no less that 0.5V loss between the tug battery and the van battery or fridge.
On a 3 way fridge the performance difference will be amazing.
Sometimes achieving only 0.5V total loss (under load) requires really heavy cable - AND good earths at every join. Extra earths everywhere never go astray either. On a couple of our vehicles I have resorted to using welding cable and ended up with virtually no measurable loss under load. Of course this means using a 50A Anderson plug as very large cable won't physically fit into a 7 or 12 pin.