17' Series Leaking shower/toilet skylight

Chris Daly

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Sep 4, 2017
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Hi everyone, I have just discovered a leak in the shower/toilet cubicle skylight of my 17.56.2 Expanda. I will have to get on top and seal it .

I Have 2 questions:

Is this a common occurrence?

What sealant would you recommend ?

Thanks in advance for the help

Chris Daly
 

Drover

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Nov 7, 2013
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Remove the whole unit, gently, clean up and reseal. Sikaflex or similar, makes sure you use a flexible one not an adhesive.....though it could be the small seal that runs around the lift up hatch part, they can fail and are simple to fix check removal of them on caravansplus.
Just slapping some sealant on the roof just hides the problem.
 
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mikerezny

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Sep 11, 2016
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Hi @Chris Daly,
I would also be ensuring the sealant has a high resistance to UV if it going to be exposed to the sun.

Bunnings do not stock the entire range of Sikaflex sealants. You might have to source a marine type version from a marine specialist shop.
Hopefully, someone on this forum will be able to give you the recommended product.

I went to a trade show and the Sikaflex rep was handing out a very comprehensive little booklet outlining their entire product range of sealants and adhesives. He also gave me the dedicated 1300 number to ring for specific advice about using their products: 1300 22 33 48.
It would also be worth asking them to send you a copy of the free product guide.

cheers
Mike
 
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bigcol

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Nov 22, 2012
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Remove the whole unit, gently, clean up and reseal. Sikaflex or similar, makes sure you use a flexible one not an adhesive.....though it could be the small seal that runs around the lift up hatch part, they can fail and are simple to fix check removal of them on caravansplus.
Just slapping some sealant on the roof just hides the problem.

x 2 for making sure you clean all the old crap off
otherwise you will be creating an Art Work, not sealing a leak
 

Drover

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If you use the marine adhesive variants which Sikaflex and other similar brands have you may have difffculty if you need to remove it again, they are great for wall panels etc but window frames, vents etc which may need to be removed later, well they won't move...trust me..............if applied correctly they really do adhere.
 

Chris Daly

New Member
Sep 4, 2017
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Malmsbury
Thanks guys, some good information there. On closer inspection after I took the cover off from the inside it appears the leak is originating in one corner of the skylight. When I got on the roof I noticed a small hole (about half the size of a match head) in the same corner as the leak. I put a very fine nail in the hole and it goes through and whatever it is touching is spongy/springy (expander foam????). Would water be welling up around this tiny hole??could this be the cause of my problem and should I just dab a bit of sealant on it???
 
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mikerezny

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Sep 11, 2016
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Hi @Chris Daly,
one thing I did learn from the SikaFlex rep was that some sealants adhere to old sealants whilst others don't. You may need to do some further investigating or testing. Certainly worth giving SikFlex a call.

I would be concerned that the inside leak may only have started after the roof had absorbed as much as it could hold. So you may want to do a bit more investigating since water inside the roof has nowhere to go and you may end up with substantial water damage to the ceiling. A moisture sensor might be useful. Even pulling out the skylight to do the inspection might be a cheaper alternative than performing major ceiling work due to long term water damage. But, note, I am quite pedantic and probably a bit OCD, so not knowing what was up there would worry me more than biting the bullet and definitely finding out.

Is it possible the van is still under warranty or just out of warranty?

cheers
Mike
 
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Drover

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If any windows, vents or doors start to leak, remove the unit clean up and refit even if you think you have found the problem especially with leaks, some leaks have been there a lot longer than from the time you first noticed it, removal of the unit means you can not only clean and reseal correctly you can also see and hidden damage and rectify before it gets to something hideous, the problem should be solved then and there, less chance of coming back in 6 mths.....resealing form the outside rarely works.

Pic of the offending area also helps with the solution as we are just stabbing in the dark sometimes, not all vans have the same bits.....

Your vent is possibly fixed to the body initially with a foam seal between the surfaces this will also have a bead of silastic around the edge, the foam part may be what you are feeling, lots of repairers will trowel a big bead of silastic over the edges of the seam, this will be okay for 12mths or so but a small section may lift and it only needs to be small and water will wick into the van and you may not know for months until the wall peels away.....using a very thin blade of perspex slice with it between the vent and the roof panel to cut the sealant, possible removal of an inner panel and screws then it will possibly lift/push out with ease, using perspex or similar gives less damage to roof or walls, use a ladder across the roof, don't climb or walk on the roof they don't always like it.
 
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